COST-OPTIMISED TRANSPORT PACKAGING FOR BUMPERS FROM DELTA PACKAGING

A cost and process-optimised transport packaging solution providing the greatest protection for the bumpers of a big-name German automotive manufacturer – this is the result of cooperation between DELTA Packaging Services and Magna, a world-leading automotive supplier

A prerequisite for the successful development of the innovative corrugated cardboard design from the packaging specialists was the holistic analysis of the previously used packaging and of the customer’s entire supply cycle.

The optimised U-shape packaging for the bumpers convince with a significant cost reduction and simple handling all along the line. In comparison to the solution previously used by a big-name automotive supplier, the clever corrugated cardboard packaging is substantially quicker and simpler to erect. The packaging experts of Delta Packaging reduced packing time by an impressive 30 percent by means of the new concept. The whole packing process can now be carried out by one instead of two employees.

With the packaging’s smooth outer walls, the risk of cuts can also be safely ruled out. Another advantage of the new design is the sophisticated folding technique which guarantees an extremely high inherent stability.

An additionally incorporated corrugated cardboard divider in the new transport packaging provides the protection that was previously lacking for the external component tongue. Despite using higher-quality materials, with its holistic concept, Delta Packaging achieved clearly noticeable savings for its customer amounting to around 60,000 euros a year.

The realisation of the corrugated cardboard solution for the transporting of the bumpers was preceded by a precise analysis of the previously used packaging and the corresponding process flows of the customer’s entire supply cycle. For this, Delta Packaging applied its bundled know-how from process consulting and the packaging industry in addition to state-of-the-art analytical tools. With the result, the packaging specialist once again proved its expertise in the development of holistic and creative packaging concepts leading to a lasting optimisation of the customer’s costs.

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